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Manual / Operating Instructions DOME Camera EC-750 Ex R. STAHL Camera Systems GmbH Adolf-Grimme-Allee 8 D 50829 Köln

Version Issue:



01.01.10 31.03.2017

Manual / Operating Instructions DOME Camera EC-750 Ex

Disclaimer

Disclaimer Publisher and copyright holder: R. STAHL Camera Systems GmbH Adolf-Grimme-Allee 8 D 50829 Köln Registered place of business: Court of registration: VAT number:

Cologne District court Cologne, HRB 73049 DE 279 883 744

Telephone: Fax: E-mail: Technical Support:

+49 (0) 221 76 806 - 1200 - 4200 [email protected] [email protected]

 All rights reserved.  This document may not be reproduced in whole or in part except with the written consent of the publisher.  The information in this document is subject to change without notice. Any warranty claims are limited to the right to demand amendments. Liability for any damage that might result from the contents of these instructions or all other documentation is limited to clear cases of premeditation. We reserve the right to change our products and their specifications at any time, provided it is in the interest of technical progress. The information in the current manual (online or on CD / DVD / USB stick) or in the operating instructions included with the equipment applies. Trademark The terms and names used in this document are registered trademarks and/or products of the companies in question. Copyright © 2017 by R. STAHL Camera Systems GmbH. Subject to alterations.

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Manual / Operating Instructions DOME Camera EC-750 Ex

Specific markings

Specific markings The markings in these operating instructions refer to specific features that must be noted. In detail, these are:

DANGER

This sign alerts users to hazards that will result in death or serious injury if ignored.

WARNING

This sign alerts users to hazards that may result in death or serious injury if ignored.

CAUTION

This sign alerts users to hazards that may damage machinery or equipment or result in injury if ignored.

CAUTION

Information highlighted by this symbol indicates measures for the prevention of damage to machinery or equipment.

NOTICE

Information highlighted by this symbol indicates important information of which particular note should be taken.

DOCUMENTATION

Information highlighted by this symbol refers to a different chapter or section in this manual or other documentation or a web-page.

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Manual / Operating Instructions DOME Camera EC-750 Ex

Table of contents

Table of contents Description Disclaimer Specific markings Table of contents 1 Preface 2 Camera function 3 Technical details 3.1 General 3.2 EC-750-aa-VI-cc 3.3 EC-750-aa-IP-cc 4 Conformity to standards 5 Certifications 5.1 ATEX 5.2 IECEx 6 Product identification 7 Permitted maximum values 8 Ambient temperature range 9 Type code 10 Safety Advice 10.1 Installation and operation 10.1.1 Zone 21, 22 10.2 Special conditions 11 Installation 11.1 General information 11.2 EC-750 Ex DOME Camera 11.3 EC-750-xxx lens coverage 11.3.1 Horizontal lens coverage in actual figures 12 Assembly and disassembly 12.1 General information 12.2 Assembly 12.3 Mechanical dimensions 13 Operation 13.1 General information 13.2 EC-750 Ex DOME Camera connections 13.2.1 EC-750-aa-bb-PE 13.2.1.1 EC-750-aa-VI-PE connection 13.2.1.2 EC-750-aa-IP-PE connection 14 Software function 14.1 EC-750-aa-VI-cc 14.1.1 Protocol 14.2 EC-750-aa-IP-cc 14.2.1 Protocol 15 Maintenance, service 15.1.1 Servicing 16 Troubleshooting Page 4 of 24

Page 2 3 4 6 6 7 7 8 8 9 10 10 10 10 11 11 11 12 12 13 13 13 13 13 14 15 15 15 15 16 17 17 17 17 17 18 19 19 19 19 19 20 20 20

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Manual / Operating Instructions DOME Camera EC-750 Ex 17 17.1 18 19

Disposal RoHS directive 2011/65/EC Declaration of EC conformity Release Notes

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Table of contents 20 20 21 22

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Manual / Operating Instructions DOME Camera EC-750 Ex

1

Preface

Preface

These manual / operating instructions are intended for the safe installation of the EC-750 Ex DOME Cameras and cover all aspects relevant to explosion protection. Furthermore, these operating instructions contain all necessary information for assembly and connection of the EC-750 Ex DOME Cameras. All data relevant to explosion protection from the EC-type examination certificate were copied into these operating instructions. For the correct operation of all associated components please note, in addition to these operating instructions, all other operating instructions enclosed in this delivery as well as the operating instructions of the additional equipment to be connected !

NOTICE

DOCUMENTATION

2

Please note that all certificates of the Cameras can be found in a separate document (CE_Camera_EC_750). You can find this document in the internet at www.stahl-camera.de or request it from R. STAHL Camera Systems GmbH.

Camera function

The EC-750 Ex DOME Cameras are explosion proofed cameras for applications of video surveillance in an explosive risk environment like petrochemical plants, gas storage and transportation, offshore platforms, drilling rigs or drillships, silos or others. They are certified according to ATEX directive for installation in hazardous areas of zones 1, 2, 21 and 22. The EC-750 Ex DOME Cameras have a compact volume with a tilt / rotate viewing head. The cameras have a high quality night and day 18x optical zoom lens with a versatile video IP server or CVBS output, depending on the camera variant.

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Manual / Operating Instructions DOME Camera EC-750 Ex

3 3.1

Technical details

Technical details General

Below you can find the list of technical details which is valid for all types of the EC-750 DOME camera:

       

          

CCD:

¼ inch CCD image sensor PAL or NTSC

CCD total pixels:

440 000 (PAL), 380 000 (NTSC)

Minimum illumination:

0.7 lux in standard mode 0.01 lux in slow shutter mode and ICR (ICR = automatically infrared cut filter)

S/N ratio:

> 50 dB

A.E.S.

automatically

Gain control:

automatically

White Balance Mode:

automatically

Lens:

18x optical zoom (focal lens 4.1 to 73.8 mm) Viewing angle (horizontal) 48° (wide angle lens), 2.8° (telephoto lens) Minimum operating distance 290 mm (wide angle lens), 800 mm (telephoto lens)

Focus:

Automatic with remote control override

Lens movement:

Tilt -90° to +90° with flip facility Pan 360° without stop

Revolving speed:

0 to 42°/s

Shock constancy:

Shock and vibration resistant

Weight:

8 kg

Plastic cover/window:

Acrylic glass

Housing:

Stainless steel SS316

Ingress protection:

IP 68

Operating temperature:

-20 °C to +55 °C with cable gland and T6 / T85°C -20 °C to +60 °C with cable gland and T5 / T100°C

Cable:

5.0 metre (+0.1) cable

Power supply:

18…30 VDC, maximum 12 W

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Manual / Operating Instructions DOME Camera EC-750 Ex

3.2

Technical details

EC-750-aa-VI-cc

Complementing the technical data you find here the information for the EC-750 DOME camera with the CVBS output:

  3.3

Resolution:

460 TVL (PAL) / 470 TVL (NTSC)

Video output:

1.0 Vpp composite video at 75 ohm

EC-750-aa-IP-cc

Complementing the technical data you find here the information for the EC-750 DOME camera with the integrated video server output:

  

Video compression:

Motion JPEG and MPEG4

Resolution:

4 CIF, 704 x 576

Frame rate:

Motion JPEG up to 30/25 fps at 4 CIF MPEG4 up to 30/25 fps at 2 CIF, up to 20/17 fps at 4 CIF



Security:

Password protection IP address filtering HTTPS encryption



Web server:

Live view access from web browser Pan / tilt commands and presets Image rotation and overlay capabilities (time, date, text)

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Manual / Operating Instructions DOME Camera EC-750 Ex

4

Conformity to standards

Conformity to standards

The EC-750 Ex DOME cameras comply with the following standards and directives:

Standard 1st supplement Classification ATEX directive until 19.04.2016 from 20.04.2016 94/9/EC 2014/34/EU EN 60079-0 : 2009 General requirements EN 60079-1 : 2007 Flameproof enclosure "d" EN 60079-31 : 2009 Protected by enclosures "t" (dust) The product corresponds to requirements from: EN 60079-0 : 2012 General requirements EN 60079-1 : 2014 Flameproof enclosure "d" EN 60079-31 : 2014 Protected by enclosures "t" (dust) Electromagnetic compatibility EMC directive until 19.04.2016 from 20.04.2016 Classification 2004/108/EG 2014/30/EU EN 61000-3-2 : 2006 + A1 : 2009 + A2 : 2009 General requirements EN 61000-3-3 : 2008 Limits EN 61000-6-2 : 2005 Immunity EN 61000-6-4 : 2007 Emission RoHS directive 2011/65/EU Classification Technical documentation for the assessment of electrical and electronic EN 50581 : 2012 products with respect to the restriction of hazardous substances

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Manual / Operating Instructions DOME Camera EC-750 Ex

5

Certifications

Certifications

The EC-750 Ex DOME cameras have been approved for the following scopes: Europe: according to ATEX directive for installation in zones 1, 2, 21 und 22 International / Australia: IECEx (International Electrotechnical Commision System for Certification Standards for Electrical Equipment for Explosive Atmospheres)

5.1

to

ATEX

The ATEX certification is listed below the following number: Certificate number:

5.2

LCIE 08 ATEX 6023 X

IECEx

The IECEx certification is listed under the following certificate number: Certificate number:

DOCUMENTATION

6

IECEx LCIE 14.0011X You can access all IECEx certificates on the official website of the IEC under their certificate number. http://iecex.iec.ch/iecex/iecexweb.nsf/welcome?openform.

Product identification

Manufacturer: Type code: CE classification:

R. STAHL Camera Systems GmbH EC-750-aa-bb-PE

Testing authority and certificate number: Ex classification: ATEX

LCIE 08 ATEX 6023 X

0158

IECEx LCIE 14.0011X

II 2 G Ex d IIC T6 Gb, -20°C ≤ Ta ≤ +55°C II 2 G Ex d IIC T5 Gb, -20°C ≤ Ta ≤ +60°C II 2 D Ex tb IIIC T85°C Db, -20°C ≤ Ta ≤ +55°C II 2 D Ex tb IIIC T100°C Db, -20°C ≤ Ta ≤ +60°C II 2 G Ex d IIC T6 Gb, -20°C ≤ Ta ≤ +55°C II 2 G Ex d IIC T5 Gb, -20°C ≤ Ta ≤ +60°C II 2 D Ex tb IIIC T85°C Db, -20°C ≤ Ta ≤ +55°C II 2 D Ex tb IIIC T100°C Db, -20°C ≤ Ta ≤ +60°C

IECEx

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Manual / Operating Instructions DOME Camera EC-750 Ex

7

Permitted maximum values Voltage input range Power consumption

8

Permitted maximum values

18 to 30 VDC max. 12 W

Ambient temperature range

The temperature range is: –20 °C ... +55 °C for cable gland at T6 and T85°C –20 °C ... +60 °C for cable gland at T5 and T100°C

9

Type code

Camera: EC-750-aa-bb-cc

Connection variant Output variant CCD image sensor Camera version Product type: Version EC-750-aa-bb-cc EC-750-PA-bb-cc EC-750-NT-bb-cc EC-750-aa-VI-PE EC-750-aa-IP-PE

Description Type with Basic device as description 1/4” CCD image sensor PAL 1/4” CCD image sensor NTSC Analog CVBS output Cable output by certified stuffing box Integrated IP server Cable output by certified stuffing box

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Page 11 of 24

Manual / Operating Instructions DOME Camera EC-750 Ex

Safety Advice

10 Safety Advice

10.1

NOTICE

This chapter is a summary of the key safety measures. The summary is supplementary to existing rules which staff also have to study. The safety of persons and equipment in hazardous areas depends on compliance with all relevant safety regulations. Thus, the installation and maintenance staff carry a particular responsibility, requiring precise knowledge of the applicable regulations and conditions.

CAUTION

The notes listed below in section 10.1 must be heeded to avoid injury and damage to equipment !

Installation and operation

Please note the following when installing and operating the device:  The national regulations for installation and assembly apply (e.g. EN 60079-1).  The EC-750 Ex DOME Camera may be installed in zones 1, 2, 21 or 22.  The EC-750 Ex DOME Camera had to be installed exclusively downwards with the plastic cover/window. The camera is mainly designed for a “hanging down” installation on the ceiling or wall.  Do not open when energized.  Do not open when an explosive atmosphere may be present.  The EC-750 Ex DOME Camera should be connected while unplugged.  Protect the EC-750 Ex DOME Camera against over voltage and voltage surge.  The camera had to be de-energized before it is unplugged from the cabel/system.  The EC-750 Ex DOME Camera should be used exclusively within the temperature range defined in paragraph 7.  Mains or power supply should be properly earthened.  Before switching on the EC-750 Ex DOME Camera the fixation of mechanical links and electrical connexions of each component must been checked.  National safety and accident prevention rules.  Generally accepted technical rules.  Safety instructions contained in these operating instructions.  Any damage may compromise the explosion protection ! Use the EC-750 Ex DOME Camera for its intended purpose only (see "camera function"). Incorrect or unauthorized use and non-compliance with the instructions in this manual will void any warranty on our part. No changes may be made to the EC-750 Ex DOME Camera or its components that compromise explosion protection !

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Manual / Operating Instructions DOME Camera EC-750 Ex

Installation

When using the camera the operator will have to take into account the fact that the plastic cover/window has been tested only against small energy mechanical shock. The EC-750 Ex DOME Camera may only be installed and operated in an undamaged, dry and clean condition ! 10.1.1

Zone 21, 22

 When assembling the lid of the camera housing, the O-ring seals must be greased (e.g. with silicone grease). All cable glands must have at least IP68.  User shall perform a regular cleaning of material, with soft and wet cloth in order to limit dust layers on the material sides. In this case the user had to observe that only water and no Alcohol or dissolver will be used for that !

10.2

Special conditions

 Each EC-750 Ex DOME Camera version must be associated with the adequate connector.  The plastic cover/window of the EC-750 Ex DOME Camera should be cleaned only with a damp cloth (use only water, no Alcohol or dissolver).  The operating ambient temperature is for camera version with cable gland at T6 and T85°C, -20 °C ≤ Ta ≤ +55 °C at T5 and T100°C, -20 °C ≤ Ta ≤ +60 °C

11 Installation 11.1

General information

NOTICE

11.2

Electrical plants are subject to certain regulations concerning installation and operation (e.g. RL 1999/92/EC, RL 2014/34/EU and IEC/EN 60079-14). It is the responsibility of the operators of electrical installations in hazardous environments to ensure that the equipment is kept in proper condition, is operated according to instructions and that maintenance and repairs are carried out.

EC-750 Ex DOME Camera

 The explosion proof housing of the EC-750 Ex DOME Camera should be installed in compliance with the recommendations of the following standard EN 60079-14, EN 60079-17 and EN 50281-1-2.  The free extremity of the short umbilical cable must be connected to the main umbilical cable either within an enclosure that is certified for the given application, otherwise, this junction box must be placed away from the dangerous zone.  The earth/ground (PA) connector at the top of the EC-750 Ex DOME Camera housing must be connected to the equipotential bonding conductor of the hazardous area. The earth connector must have a minimum cross section of 4 mm².

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Manual / Operating Instructions DOME Camera EC-750 Ex

11.3

Installation

EC-750-xxx lens coverage

The drawing below represents the horizontal lens coverage of the EC-750 camera version both in the telephoto and the wide angle mode.

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Manual / Operating Instructions DOME Camera EC-750 Ex 11.3.1

Assembly and disassembly

Horizontal lens coverage in actual figures

NOTICE

All figures in the table below represent (calculated) approximations. Numbers may vary slightly due to the cameras' electronics and optics.

Distance to camera [m] 1 2 4 12 20 28 36 44

Lens coverage in [m] Horizontal viewing angle 2.8° 48° 0.05 0.9 0.1 1.8 0.2 1.6 0.6 10.7 1.0 17.9 1.4 24.9 1.8 32.1 2.2 39.6

Consequently, an object of a size between 0.05 m and 0.9 m can be viewed at a distance to the camera of 1 m.

12 Assembly and disassembly 12.1

General information NOTICE

Assembly and disassembly are subject to general technical rules. Additional, specific safety regulations apply to electronic and pneumatic installations.

In case of replacement of the screws which fix the lid at the top of the camera housing, the operator must select stainless steel screws with the quality at least equal to A2-70.

12.2

Assembly

The installation of the EC-750 Ex DOME Camera should be in accordance to the shown drawings and including the solar protector.

CAUTION

The EC-750 Ex DOME Camera MUST be mounted vibration-free !

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Page 15 of 24

Manual / Operating Instructions DOME Camera EC-750 Ex

12.3

Assembly and disassembly

Mechanical dimensions

Plan view:

Side view:

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Manual / Operating Instructions DOME Camera EC-750 Ex

Operation

13 Operation 13.1

General information When operating the EC-750 Ex DOME Camera, particular care shall be taken that:  the EC-750 Ex DOME Camera has been properly installed according to instructions,  the camera is undamaged,  all screws are tightened fast.

NOTICE

13.2 13.2.1

EC-750 Ex DOME Camera connections EC-750-aa-bb-PE

The camera variants EC-750-aa-bb-PE have a fixed connection cable (5 m) for connection to a video server via an Ex-e terminal box. 13.2.1.1

EC-750-aa-VI-PE connection EC-750-aa-VI-PE

EC-750-aa-VI-PE coverd internal connection

Open end 2 8

1 3 4 5 6 7

+24 VDC GND

Tx A (Data A) Tx B (Data B)

(Red – 0.6 mm²) (Black – 0.6 mm²)

(White – 0.14 mm²)

Rx B

(Grey – 0.14 mm²) (Pink – 0.34 mm²)

Rx A

(White – 0.34 mm²)

VIDEO - Koax VIDEO - GND

(Blue – 0.14 mm²) (Purple – 0.14 mm²)

Screen

2 7

1 3 4 5 6 7

(Green / Yellow – 0.6 mm²)

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Page 17 of 24

Manual / Operating Instructions DOME Camera EC-750 Ex 13.2.1.2

EC-750-aa-IP-PE connection EC-750-aa-IP-PE

EC-750-aa-IP-PE covered internal connection

Open end +24 VDC GND

1 2 3 6

Page 18 of 24

Operation

(Red – 0.6 mm²) (Black – 0.6 mm²)

(White – 0.34 mm²)

TxD (+) TxD (-) RxD (+)

(Pink – 0.34 mm²) (White – 0.14 mm²)

RxD (-)

(Grey – 0.14 mm²)

Earth

(Green / Yellow – 0.6 mm²)

1 2

1 2 3

Power supply connector

Ethernet connector RJ-45

6

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Manual / Operating Instructions DOME Camera EC-750 Ex

Software function

14 Software function 14.1

EC-750-aa-VI-cc

The camera variants EC-750-aa-VI-cc contains an analog CVBS output which can be connected directly through each compatible CVBS input devices. 14.1.1

Protocol

The camera variants EC-750-aa-VI-cc supports the PTZ-functions of the Pelco D protocol. Pelco D parameter: Bus type RS-485 2400 baud 8 data bit 1 stop bit no parity

NOTICE 14.2

The bus address of the camera is 1. These address can only be changed by R. STAHL HMI Systems GmbH !

EC-750-aa-IP-cc

The camera variants EC-750-aa-IP-cc contains an integrated IP server. The video and data transmission is done on an Ethernet connection via IP. Inside the camera an AXIS 282 server video card is installed. This card integrates a Web server which makes it possible to display the video on a computer and to reach the control of the camera through the camera’s software. The AXIS IP UTILITY enables you to find the IP addresses of the cameras which are connected on your network. You can reach these cameras while entering the IP address in a web navigator. The login is: root The password is: pass

DOCUMENTATION 14.2.1

For further details please refer to the Axis documentation.

Protocol

NOTICE

The settings at the AXIS board 282 must not be changed ! These settings are the same as at the camera variant EC-750-aa-VI-cc. The Device ID MUST BE 1 !

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Page 19 of 24

Manual / Operating Instructions DOME Camera EC-750 Ex

Maintenance, service

15 Maintenance, service Associated equipment is subject to maintenance, service and testing according to guidelines 1999/92/EC, IEC/EN 60079-14, -17, -19 and BetrSichVer (Betriebssicherheitsverordnung - Occupational Safety and Health) !

NOTICE

Because the transmission of the devices remains reliable and stable over long periods of time, regular adjustments are not required. Repairs may only be done by the manufacturer exclusively. System maintenance should focus on the following: a. Seal wear b. Plastic cover/window damage c. All screws are tightened fast d. All cables and lines are properly connected and undamaged 15.1.1

Servicing

In accordance with IEC 60079-19 and EN 60079-17, operators of electric plants in hazardous areas are obliged to have them serviced by qualified electricians.

16 Troubleshooting Devices operated in hazardous areas must not be modified. Repairs may only be carried out by qualified, authorized staff specially trained for this purpose. Repairs may only be carried out by specially trained staff who are familiar with all basic conditions of the applicable user regulations and – if requested – have been authorized by the manufacturer.

NOTICE

17 Disposal Disposal of packaging and used parts is subject to regulations valid in whichever country the device has been installed. The disposal of devices sold after August 13th, 2005, and installed in countries under the jurisdiction of the EU is governed by directive (amendment) 2012/19/EU on waste electrical and electronic equipment (WEEE). Under this directive, Cameras are listed in category 9 (monitoring and control instruments). We shall take back our devices according to our General Terms and Conditions.

17.1

RoHS directive 2011/65/EC

The revised version of the RoHS (restriction of hazardous substances) 2002/95/EC directive, directive 2011/65/EC, extends its area of application to all electric and electronic products. In the case of Cameras (category 9 – monitoring and controlling devices) a transitional period applies until 22.07.2017, after which the banned substances listed in RoHS 2011/65/EC directive apply to all devices newly put on the market.

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Manual / Operating Instructions DOME Camera EC-750 Ex

Declaration of EC conformity

18 Declaration of EC conformity

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Manual / Operating Instructions DOME Camera EC-750 Ex

Release Notes

19 Release Notes The chapter entitled "Release Notes" contains all the changes made in every version of the Manual / Operating Instructions. Version 01.01.10               

Removal of previous release notes Changing address Addition of disclaimer Addition of section "Specific markings" Changing of all markings according to the new definition Changing of section "Conformity to standards" Addition of IECEx certification Rebuilt section certificates, splitting into countries Changing / addition of section "Marking" Adaptation section "Disposal" according to the newest WEEE and RoHS directive Renew "Declaration of EC conformity" Removal of CKT certification and its data Certificates listed into a new document "CE_Camera_EC_750…" Addition of "note to certificates" in section "preface" Layout- and formale corrections

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R. STAHL Camera Systems GmbH Adolf-Grimme-Allee 8 D 50829 Köln Phone: (switchboard) (hotline) Fax: E-mail: (switchboard) (hotline) www.stahl.de www.stahl-camera.de



+49 (0) 221 76 806 - 1200 - 5000 - 4200 [email protected] [email protected]

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