Toshiba G9000 Series Installation Manual

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Mms kit 480/480 v 80/100/160/225 kva

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G9000 SERIES MMS KIT INSTALLATION MANUAL 480/480 V 80/100/160/225 kVA

Document No: 94466-000 Document Ref: 4GDH0010 Rev.B March 2020

IMPORTANT NOTICE Never attempt to install, operate, maintain or dispose of this equipment until you have first read and understood all of the relevant product warnings and user directions that are contained in this Installation manual. The installation of this equipment must only be performed by qualified personnel. The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should further information be required or should particular problems arise which are not covered sufficiently the matter should be referred to the local TOSHIBA sales office. Nothing in this manual shall alter Toshiba International Corporation’s standard terms and conditions or the conditions of any written sales contract.

Any Electrical or mechanical modifications to this equipment without prior written consent of TOSHIBA will void all warranties and may void UL/CUL listing. Unauthorized modifications may also result in personal injury, death, or equipment damage.

UNINTERRUPTIBLE POWER SYSTEM If additional information or technical assistance is required call TOSHIBA Customer Support Center at 877-867-8773, or write to: Toshiba International Corporation, 13131 West Little York Road, Houston, TX 77041-9990 Attn: UPS Product Manager. Please complete the following information for your records. Keep this manual with the UPS equipment. Job Number: Model Number: Serial Number: Application: Shipping Date: Date of Installation: Inspected By:

G9000 80-225kVA MMS KIT Installation Manual - 94466-000

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Purpose and Scope of Manual This manual provides information on how to safely install, operate, and maintain your TOSHIBA power electronics product. This manual includes a section on General Safety Instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment. This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the manual are in metric and/or the English equivalent. TOSHIBA reserves the right, without prior notice, to update information, make product changes, or to discontinue any product or service identified in this publication. TOSHIBA is a registered trademark of TOSHIBA INTERNATIONAL CORPORATION. All other product or trade references appearing in this manual are registered trademarks of their respective owners. TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual. This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written consent of TOSHIBA INTERNATIONAL CORPORATION. © Copyright 2020 TOSHIBA INTERNATIONAL CORPORATION. All rights reserved. Printed in Japan

Contacting TOSHIBA Customer Support Center The TOSHIBA Customer Support Center can be contacted to obtain help in resolving any Uninterruptible Power System problem that you may experience or to provide after sales service support. Toshiba Customer Support Center 8 a.m. to 5 p.m. (CST) – Monday through Friday Tel (877) 867-8773 Fax (713) 896-5212 E-mail – [email protected] You may contact TOSHIBA by writing to: TOSHIBA INTERNATIONAL CORPORATION. SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Rd. Houston, TX 77041-9990 Attn: UPS Product Manager For further information on Toshiba products and services, please visit our website at: http://www.toshibaups.com/

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G9000 80-225kVA MMS KIT Installation Manual - 94466-000

Table of Contents Table of Contents .................................................................................................................................................................... iii List of Tables ........................................................................................................................................................................... iii List of Figures .......................................................................................................................................................................... iii 1

How to use this Manual .................................................................................................................................................. 1 1.1

Notice Icons......................................................................................................................................................... 1

1.2

Qualified Personnel ............................................................................................................................................. 2

2

OVERVIEW .................................................................................................................................................................... 3

3

MMS KIT parts list .......................................................................................................................................................... 4

4

MMS parts Location........................................................................................................................................................ 5

5

Installation procedure ..................................................................................................................................................... 7

6

5.1

Parallel Interface Board (IFAU-08*) .................................................................................................................... 7

5.2

Parallel Control Board (TLCR-C*) ....................................................................................................................... 8

Dip switch setting on Parallel Interface Board (IFAU-08*) ............................................................................................. 9

List of Tables Table 1 Parts list of MMS KIT ............................................................................................................................................... 4 Table 2 Dip switch setting..................................................................................................................................................... 9

List of Figures Figure 1 Parallel-connection between UPSs ........................................................................................................................ 3 Figure 2 MMS KIT parts appearance ................................................................................................................................... 4 Figure 3 MMS parts Location (160kVA, 225kVA)................................................................................................................. 5 Figure 4 MMS parts Location (80kVA, 100kVA)................................................................................................................... 6 Figure 5 Parallel Interface Board (IFAU-08*) Installation ..................................................................................................... 7 Figure 6 Parallel Control Board (TLCR-C*) Installation ........................................................................................................ 8 Figure 7 Dip switch location on Parallel Interface Board (IFAU-08*) ................................................................................... 9

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G9000 80-225kVA MMS KIT Installation Manual - 94466-000

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How to use this Manual This manual is designed for ease of use, giving the user easy and quick reference to information. This manual uses notice icons to draw attention to the user important information regarding the safe operation and installation of the UPS.

1.1 Notice Icons The notice icons used in this manual are explained below, and should be taken into account and adhered to whenever they appear in the text of this manual.

Warning: A warning symbol shows potentially hazardous situation or condition which could result in personal injury or death, if not avoided.

WARNING

Caution: A caution symbol shows potentially hazardous situation or condition which could result in personal injury or equipment damage, if not avoided.

CAUTION

!

Note: A Note symbol shows the information the user or the service personnel should observe during the UPS operation or service work.

NOTE

Prohibit: A prohibit symbol shows the act the user or the service personnel should NEVER perform during the UPS installation, operation or service work.

PROHIBIT

Safety Recommendations: If any problems are encountered while following this manual, contact the Toshiba Customer Support Center.

G9000 80-225kVA MMS KIT Installation Manual - 94466-000

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1.2 Qualified Personnel Only qualified persons are to install, operate or service this equipment according to all applicable codes and established safety practices. A qualified person must: 1)

Read this entire instruction manual carefully.

2)

Be skilled in the installation, construction or operation of the equipment and aware of the hazards involved.

3)

Be trained and authorized to safely energize, de-energize, clear, ground, lockout and tag circuits in accordance with established safety practices

4)

Be trained and authorized to perform the service, maintenance or repair of this equipment

5)

Be trained in the proper care and use of protective equipment such as rubber gloves, hard hat, safety glasses,

6)

Be trained in rendering first aid.

face shield, flash clothing, etc. in accordance with established practices

2

G9000 80-225kVA MMS KIT Installation Manual - 94466-000

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OVERVIEW

TOSHIBA G9000 Uninterruptible Power Supply Systems (UPS) need an MMS KIT whenever two or more UPSs are installed in parallel operation configuration. Each UPS requires an MMS KIT installed to allow it to complete the communication circuit with other modules.

All UPSs must be de-energized when the MMS KITs are installed and the parallel interconnections are established between the modules.

CAUTION

UPS-1 MMS KIT

UPS-2 MMS KIT

UPS-n MMS KIT

Figure 1

Parallel-connection between UPSs

G9000 80-225kVA MMS KIT Installation Manual - 94466-000

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3

MMS KIT parts list Table 1 Parts No.

Parts list of MMS KIT

Part name

Qty

1

IF1 PCB: Parallel Interface PCB (IFAU-08*)

1

2

PC1 PCB: Parallel Control PCB (TLCR-C*)

1

3

Mounting Metallic Plate for IFAU-08*

1

4

Flat Cable (TLCR-C* – UPGR-M*)

1

5

Wire (GNDC – FG)

1

6

Cable Clamp

1

7

Supports

16

8

Screws (M3) with spring washer and flat washer

16

9

Screws (M4) with spring washer and flat washer

5

10

Spring washers (M3)

16

11

Flat washers (M3)

16

Remarks

For IFAU-08*: 6 For TCRL-C* : 10 For IFAU-08*: 6 For TCRL-C* : 10 For Metallic plate: 4 For Cable cramp: 1 For supports (IFAU-08*): 6 For supports (TLCR-C*): 10 For supports (IFAU-08*): 6 For supports (TLCR-C*): 10

Note – Part number followed by “ * ” denotes any letter A to Z.

Figure 2

Part No. 1: IFAU-08*: Parallel Interface P.C.B.

Part No. 2: TLCR-C*: Parallel Control P.C.B.

Part No. 3: Mounting Metallic Plate

Part No. 4: Flat Cable

Part No. 5: Wire

4

MMS KIT parts appearance

Part No. 6: Cable Clamp

Part No. 7: Support

G9000 80-225kVA MMS KIT Installation Manual - 94466-000

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MMS parts Location Figure 3 1) IF1 PCB: (IFAU-08*)

MMS parts Location (160kVA, 225kVA)

6) Cable Clamp

5) Wire

3) Mounting Metallic Plate

UPGR -M*

4) Flat Cable

2) PC1 PCB: (TLCR-C*)

G9000 80-225kVA MMS KIT Installation Manual - 94466-000

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Figure 4 1) IF1 PCB: (IFAU-08*)

MMS parts Location (80kVA, 100kVA)

6) Cable Clamp

5) Wire

3) Mounting Metallic Plate UPGR -M*

4) Flat Cable

2) PC1 PCB: (TLCR-C*)

6

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1.

Installation procedure 5.1

Parallel Interface Board (IFAU-08*)

CAUTION

Figure 5

2.

Prior to the installation of the parts, confirm that the AC input breaker, AC output breaker, Bypass input breaker and DC breaker are turned off. (De-energize the interior of the UPS.) Then remove the metal cover plates from UPS.

Parallel Interface Board (IFAU-08*) Installation Front door

Step 1

metallic plate

Step 4 metallic plate

Supports CN93

CN92

clamp GNDC CN96 CN95

CN94 band

TL TL CB CB CA CA IN OUT IN OUT IN OUTclamp

Step 2

metallic plate From other UPS

From TLCR-C*

IOAU-08*

clamp

IOAU-08*

Front door metallic plate

Step 3 Clamp

GNDC

Wire Wire

metallic plate

G9000 80-225kVA MMS KIT Installation Manual - 94466-000

clamp

Step 1 :Screw the supports with spring and flat washer on the metallic plate. Cable clamp also. Step 2 :Install the parallel interface board IFAU-08* on the metallic plate. Step 3 :Install metallic plate to the front door. At this time, GNDC on the PCB wires to FG (metallic plate). This wire is tightened with the screw in one place. Step 4 :Insert all connectors of the multi-conductive wires to corresponding connectors on the PCB by verifying the connector number. Fasten the cables (IFAU-08* – TLCR-C*) to the Cable Clamp with binding band. 7

5.2

Parallel Control Board (TLCR-C*)

Figure 6

Parallel Control Board (TLCR-C*) Installation metal plate

Step 1

metal plate Step 3 UPGR-M*

UPGR-M*

UPGR-M* CN91

CN91

TLCR-C*

Supports

CN93

metal plate

CN92

From IFAU-08*

Step 2 UPGR-M*

UPGR-M* TLCR-C*

CN91

TLCR-C* CN93

8

CN92

Step 1 :Screw the supports with spring and flat washer to the metal plate. Step 2 :Install the parallel control board TLCR-C* to the supports. Step 3 :Insert all connectors of the multi-conductive wires to corresponding connectors on the PCB by verifying the connector number.

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Dip switch setting on Parallel Interface Board (IFAU-08*)

Setup Dip switches according to Table 2.

Figure 7

Dip switch location on Parallel Interface Board (IFAU-08*) Dip Switch

IFAU-08*

Example: In Table 2, 3xMMS No. 1 UPS switches are all ON, and the No. 2 UPS switches are all OFF.

Table 2 No.1 UPS

No.3 UPS

No.4 UPS

ON

OFF

ON ON

ON

No.2 UPS OFF

System

Dip switch setting

2 by MMS

OFF

ON

ON

ON OFF

OFF

OFF ON

ON

3 by MMS

ON

OFF

OFF

ON ON

ON

OFF OFF

OFF

OFF ON

ON

4 by MMS

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G9000 80-225kVA MMS KIT Installation Manual - 94466-000

SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Rd., Houston, TX 77041 Tel: 855-803-7087 Fax 713-896-5212 US 800/231-1412

Canada 800/872-2192

www.toshibaups.com Printed in Japan

Mexico 01/800/527-1204

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